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Stainless Steel Focus 04 /10
Marcegaglia a story of international growth

ANTONIO MARCEGAGLIA CEO
Antonio Marcegaglia

Marcegaglia is a success story of an entrepreneurial friendly and company grown on strong values . Elements that have led the group to become, in 50 years, the industrial leader in steel processing sector with the European widest productive range.

“Marcegaglia is now recognised worldwide as the name of steel not only for the high-quality materials and the largest range of products. The words made in Marcegaglia represent values such as continuous innovation, the strive to achieve important goals, the passion for steel, the central role of human resources and their inherent capacities as a key factor to success. Our values form the basis of our business culture: they are the reasons behind what we do” explains Antonio Marcegaglia, CEO of the group.

Steel transforming the world

Marcegaglia has operations worldwide with 6,500 employees, 51 sales offices, 210 representations and 50 manufacturing plants covering 6 million squared meters, where 5,500 kilometers of carbon and stainless steel products are manufactured every day, serving more than 15,000 customers.

Today, the group is still an Italian company, yet a global player operating in the world's biggest markets, performing the concept of “giving shape to steel” while developing a series of strictly controlled manufacturing steps all on the basis of competence, experience and know-how.

“Marcegaglia has developed specific technical skills in the design, construction and revamping of manufacturing plants, industrial automation and IT systems , and to the management of large projects as general contractor” - comments Antonio Marcegaglia – “We strictly believe in our competences, that is why we build our own facilities transferring our company values in new ventures, be it in Italy or abroad”, concludes Antonio Marcegaglia “The result is a unique strategic positioning with an exceptional diversification of products, geographical markets, final industry segment, combining the strength of purchasing and capillary market presence, economy of scale with top reactivity and flexibility, more and more control in today's times”.

The growth factor and the internationalisation of the group

The continuous growth of its steel transformation business has led the group to invest continuously in its production chain consolidating its presence both in Italy and abroad.

Marcegaglia stands among steel market's top independent players in the world.
On one side, flexibility on the raw material sourcing translates into great efficiency in stock management and price policies; on the other, pioneering strategic partnership agreements on a world scale ensure quality steel supply on a regular basis.

“There are four key strategies driving Marcegaglia today: reinforce structured supply, focus on core business, develop further investments to support our continuous growth and increase our international presence”, explains Antonio Marcegaglia.

In particular, since 1987- when Antonio Marcegaglia joined the company just after his graduation at Bocconi University in Milan - he has strictly accelerated the presence of the group in the international markets.

“Twenty-three years have passed since then, and I've been resolute in my commitment to giving the company new momentum by opening it up to the new generations, new technologies, and internationalisation. Although I've been a fervent supporter of consolidation for all the group's Italian production sites, on the other hand my passion and curiosity for the world and its various cultures led me to open up to the global market, by exporting our methodology, know-how and business culture, and by learning from the local environments. Nowadays, being an entrepreneur means growing your own business by interpreting other cultures and business styles when trading and dealing with other “worlds”. Companies that can express their leadership on the basis of a global vision can produce and transmit culture, not only with their products but also with innovation, ideas and values”, comments Antonio Marcegaglia.

The stainless steel sector

Focusing on the stainless steel sector, Marcegaglia stands out today as the world's top producer of welded stainless steel tubes. More than 60 state-of-the-art manufacturing lines employ high-frequency, laser, TIG and plasma welding technologies.

“Our production starts with the processing of HR Black Coils by annealing and pickling process to reach then our cold reducing mills ready for the final products: mainly tubes but also flat bars, round bars and cold formed sections” explains Antonio Marcegaglia.

Today Marcegaglia developes its stainless steel product range (that includes a vast range of both austenitic and ferritic grades as well as Duplex and special alloys)in Italy, with 3 plants, in Brazil and in the US, but “we are producing also in Russia, where we have opened a new plant in Vladimir, and in China with large investments in carbon precision tubing and stainless steel pipes ” says Antonio Marcegaglia.

In particular in Italy, the plant in Forlì, with more than 250.000 t/year of capacity is the biggest stainless steel welded tube plant in the world. Gazoldo degli Ippoliti is the group Headquarters hosting coil cold-rolling, annealing and pickling lines and the Service Centre dedicated to sheets, strips, flat bars and open profiles. Last, but not least, we can count on Contino plant with its production of stainless steel drawn bright bars.

Marcegaglia Ru (Russia) is well underway in the project of realising a plant for the production of stainless steel products in the city of Vladimir, some 180 km East of Moscow, the site is 70,000 square meters wide of which 14,000 are covered.

Marcegaglia Ru aims to become the leader in Russia within the stainless steel transformation segment, focusing on the first step in welded tube production and, in a second step, as a large service center for flats.

The initial production will be organized through six welding lines (T.I.G., Laser and High Frequency) up to 6” O.D., one slitting line, one polishing machine and cutting facilities. Production is expected to start in the second quarter of 2010 and the investment to be completed by 2011.
Sales of 35,000 tons or 90 million euros are foreseen in 2012, employing around 130-150 people.

Marcegaglia China spreads over a land of 714,000 square meters located in Guangling Industrial Park, Yangzhou and corporate offices in Shanghai.The first phase of plant development includes 153,000 square meters of covered production area equipped with European manufacturing systems, plus a 4,200 square meters office buildings.

The amount of the investment is estimated in 120 million euro and the production will start in the second half of 2010. At steady state, the company will employ around 500 people and the plant output will reach in the first step 150,000 t/year of high quality products.

Marcegaglia will be an exhibitor at Tube Duesseldorf, 12-16 April 2010: hall 3 / stand D30.

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Marcegaglia 2012: 500 thousand tons of stainless products manufactured worldwide

Manufacturing units: China, Russia, Brazil, USA, Italy

Product range: Austenitic and ferritic grades, nickel alloys, super austenitic and duplex materials

Dimensional range

Coil production: two cold-rolling mills, two annealing/pickling lines up to 1,500 mm width, with thickness from 0.6 up to 6.0 mm.

Sheet and strip service centre.

Slit flat bars (from 10x2 up to 200x12 mm) and cold formed sections.

Round tubes: from 5.0 mm O. D. up to 508 mm O.D. and thickness from 0.4 mm up to 6.00 mm.
Box sections: from 10 x 10 x 1.0 mm up to 250 x 250 x 6.0 mm.

Drawn bright bars from 5.0 up to 30 mm, centerless ground bars up to 200 mm.

Application sectors: automotive, food and dairy, chemical and petrochemical, building, structural and decoration



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Marcegaglia a story of international growth

 

 
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